#$%^&*AU2018206795A120180809.pdf#####ABSTRACT A method of making a custom-fitted helmet, comprising: at a first location obtaining head data for a customer's head comprising a length, a width, and at least one head contour; generating, with at least one processor, a computerized three dimensional (3D) headform matching the customer's head length, width, and head contour from the head data; comparing the 3D headform to a helmet safety standard; and at a second location different from the first location, forming a custom-fitted helmet based on the 3D headform wherein the custom-fitted helmet satisfies the safety standard and comprises an inner surface comprising a topography that conforms to the length, width, and at least one contour of the customer's head.6/12 81 83 DA Dm 72 76-- - - - - - - -7 HP1 -7 7577 85/82 66 FIG. 6C 81 83 7D 76 HPI ~5 - ___.--- 73 75a-77 85/82 FIG. 6D