A surgical metal debris reduction system is provided for use in orthopedic surgical procedures having a metal block with one or more guide openings that accept bone cutting tools or bone drilling tools. One or more non-metallic bushings are included in the system that have outer dimensions such they can be removably inserted in the guide openings and have internal dimensions sized to accept bone cutting tools or bone drilling tools such that metal on metal contact is prevented during use of the tools, thus preventing or reducing generation and deposition of metal debris within the surgical field.