Methods, programs and systems are provided for arranging in correct delivery sequence a plurality of individual garments from multiple delivery routes. A first of two sorting operations utilizes predicted wearer data to create a wearer-rail association where a selection of a plurality of sequenced sorting rails is designated to receive garments according to a set number of predicted wearers/placeholder-wearers, and where the garments of the batch are distributed about the rails based on at least two or more levels of garment designation, including route, stop, customer and/or wearer. The second sort assembles, rail-by-rail, the garments from each of the respective sequenced rails into groups according to wearer which produces a correct delivery order for the batch of garments after only two scan/sort operations and where each garment moves along a non-repeating path.
