A method for analyzing a quality of a dental aligner includes receiving, by a processor, a digital dental aligner generated based on a fabricated dental aligner, analyzing, by the processor, the digital dental aligner to identify a quality characteristic of the fabricated dental aligner, determining, by the processor, that the quality characteristic is anomalous, and flagging, by the processor, the fabricated dental aligner indicating that the fabricated dental aligner is rejected in response to determining that the quality characteristic is anomalous.
