A jaw member for an electrosurgical instrument is manufactured by providing a jaw housing (18) having a longitudinal jaw section (19), and an electrically conductive plate (1). The electrically conductive plate is placed into a mould, and a first flowable insulating material (15) is injected into the mould such that the flowable material (15) forms one or more stop members (16)that project a predetermined distance from the electrically conductive plate. the jaw housing (18) and the electrically conductive plate (1) are then placed into a second mould, and a second flowable material (25) is injected into the mould to secure the electrically conductive plate (1) to the jaw housing (18). <；Figure 5>；
