A multilayer orthotic/orthosis has a cover layer, a shell layer and a posting layer. The shell layer is formed of a thermoplastic having a moldable temperature. The rigidity of the shell layer, and in particular the rigidity of the thermoplastic is chosen to be of a magnitude to support the portion of the individual at temperatures below the moldable temperature. The shell layer, preferably the thermoplastic, has a flexibility above the moldable temperature to mold the shell layer into a shape to support the portion of the individual. The shell layer has two layers of woven polyester fibers (“scrim”) on the top and bottom. The scrim gives the plastic strength and prevents it from stretching excessively when molding. These unique properties make the material well suited for stacking multiple layers without having excessive bulking of material top lines. Both sides of the shell layer are coated with a layer of hot melt cement/glue/adhesive for easy attachment of various layers or other materials. One side of the shell layer is connected to one side of the cover layer. A posting layer is arranged on a side of the shell layer diametrically opposite the cover layer, and provides support for the orthotic/orthosis in order to prevent rocking, especially when the orthotic/orthosis is for the foot of the individual.
