Disclosed herein is a process for the preparation of high throughput crystalline metformin hydrochloride having uniform panicle size distribution and particle size reduction, with effective removal of impurity, DMA-HC1 using real-time INSITU GRINDING TECHNOLOGY during crystallization process from mother liquor. The current invention also discloses metformin oral solid dosage form with enhanced tablet strength, wherein, metformin is provided with better compact ability.