Formation of an assemblage of electrically conductive components for a new electrosurgical pencil is disclosed, and assembly of those components in a method for automating the manufacture and combination of current carrying metal circuitry and operable switching components in &ldquoelectrosurgical pencils&rdquo which supply current to an active terminal, for application of high frequency or high power electrical current to a surgical site, and control of such current through coaction of the elements of the switch. In manufacture, the design of the switch components allows start-to-finish automated assembly of the switch, in an industry which knows only partially automated assembly, and partial assembly by hand, to create an improved tool for surgical cutting, coagulation, and cauterizing.
