A surgical needle driver including a pair of jaws. The pair of jaws includes an upper jaw and a lower jaw, where the lower jaw has an outer surface facing an outer surface of the upper jaw. The outer surface of each jaw each has a plurality of polygonal pyramidal teeth configured to engage a surgical needle. Each of the plurality of polygonal pyramidal teeth has more than four exposed faces. A method of manufacturing the needle driver or components of the needle driver includes a powder injection molding process.
