[0062] A device is formed by the process into a bone screw or fastener,wherein the head has a degree of polymer alignment and strength, and whereinthe shank has a higher degree of polymer alignment and strength. In practiceof the present invention, the polymer slug is pressed into the die cavity bythe actuation of ram press, causing the slug to conform to the die cavity.Through this process, the polymer molecular orientation is aligned todifferent degrees, in different zones of the device.