A headgear to support a sleep apnea face mask on a patient, comprising: a first thermoformed headgear section including: a first skin-facing fabric layer (206) configured to contact a user’s skin (201)； a first outer fabric layer (212)； and at least one first foam layer (208) located between the first skin-facing fabric layer and the first outer fabric layer. The first skin-facing fabric layer, the first outer fabric layer and the at least one first foam layer are thermoformed together.
