A process for forming a personal care article, the process including (a) producing an extrudate from a twin screw extruder, and (b) forming the extrudate into the personal care article. The personal care article includes (i) from about 10% to about 60% of one or more anionic surfactants, wherein the one or more anionic surfactants have a Krafft point of less than 30° C. (ii) from about 10% to about 50% of one or more water soluble polymers (iii) from about 1% to about 30% of one or more plasticizers and (iv) from about 10% to about 50% water.