A system and method for multi-phase segmentation of noisy 3D x-ray tomography images representative of porous material minimizing data smoothing which processes 3D x-ray tomography images to obtain a standardized intensity image, segments the standardized intensity image into at least 3 phases, calculates volumetric fractions and spatial distributions of the segmented phases and compares them with target values, and if the calculated fractions are not close enough to the target values, repeats the necessary segmentation steps until the calculated volumetric fractions are within a given tolerance to the target values. The segmentation steps include computing a median/mean-filtered-gradient image of the standardized intensity image, creating an intensity vs. gradient graph from the median/mean-filtered-gradient image and the standardized intensity image, partitioning the intensity vs. gradient graph into at least 3 regions, using thresholds defining the regions to segment the standardized grey scale image to create a segmented image, and applying a despeckler filter to remove noise in the segmented image.
