A phacoemulsification needle comprises a hollow shaft with an interior surface, an exterior surface, and a distal end terminating in a distal edge. The shaft has a central bore extending there through. The central bore is defined by the interior surface of the hollow shaft. A first over mold is located on the exterior surface and distal edge of the hollow shaft. The first over mold covers at least a portion of a periphery of the exterior surface of the hollow shaft, the distal edge, and terminates at the central bore.
