Method and system is disclosed for manufacturing an orthopedic insert. The process includes, initializing a plurality of sensors as pixel-based information, making one or more pressure measurement from each of the plurality of sensors, analyzing and conditioning the pressure measurements to derive a pressure value for each pressure sensor, converting the pressure values into a pixel intensity value, mapping the pixel intensity values to a graphic image, determining pixel intensity values between each mapped pixel intensity value along a first axis, determining pixel intensity values along a second axis, and machining an orthotic insert based upon the graphical image.
