589901 A medical headgear is disclosed comprising a thermoformed headgear section (526). The thermoformed headgear section includes a first skin-facing fabric layer (512), a first outer fabric layer (520) and a layer of rigid material (516) located between the skin-facing fabric layer (512) and the outer fabric layer (520). The first skin-facing fabric layer, the first outer fabric layer and the layer of rigid material are thermoformed together.